
Removing and installing O-rings for unit injector.Adjusting non-contact gap of unit injectors.Removing and installing pre-wired wiring harness for unit injectors and glow plugs.Assembly overview – parts of charge air cooling.Assembly overview – accelerator mechanism.Emptying fuel tank, vehicles with front-wheel drive.Assembly overview – fuel tank with attachments.Removing and installing fuel gauge sender.Removing and installing fuel delivery unit.Fuel tank, vehicles with four-wheel drive.Fuel tank, vehicles with front-wheel drive.Parts of fuel supply system (Golf, Golf Plus).Rules for cleanliness when working on fuel supply system.Safety precautions when working on fuel supply system.Removing and installing radiator (Passat).Removing and installing radiator (Golf, Golf Plus, Touran).Removing and installing fan support with fans (Passat).Removing and installing fan support with fans (Golf, Golf Plus, Touran).Assembly overview – parts of cooling system, body side (radiator with one radiator fan).Parts of cooling system, body side (radiator with two radiator fans).Removing and installing oil supply line.Assembly overview – oil supply line to turbocharger.Checking oil pressure and oil pressure switch.Assembly overview – oil filter bracket and engine oil cooler.Oil filter bracket, oil pressure, engine oil cooler and oil supply line.Removing and installing camshaft oil seal.Removing, installing and tensioning toothed belts.Removing and installing cylinder head cover.Piston rings, cylinder bore and piston installation position.

Assembly overview – pistons and conrods.Removing and installing engine speed sender G28.Renewing crankshaft sealing flange – flywheel end.Removing and installing sealing flange – pulley end.


Diesel Engine (1.9L engine) is installed in the Volkswagen Golf 2004 ➤, Golf Plus 2005 ➤, Passat 2006 ➤, Touran 2003 ➤ 4-cylinder diesel engine.
